Automation has evolved to mean utilizing machines to minimize the amount of labour that humans have to do. It’s become synonymous with electromechanical systems that are programmed to carry out a variety of tasks. While automation isn’t appropriate for every company, the most of them may profit from one of the following forms of automation: Fixed, programmable, or flexible options are available.
How Do You Define Industrial Automation?
Industrial automation systems are computerized systems that regulate and monitor a process, equipment, or device to perform repeated operations or duties. They are designed to run on their own to minimize and enhance human labour in the business.
Types of Automation and The Examples
There are three (3) main types of industrial automation and that is what you are going to read in this article.
Fixed automation, just like its name, shows that this type of automation is actually hard or better be called rigid. Whenever you hear the word fix or rigid, you will straight away know that the thing is very hard to be changed or worse case, unchangeable. Fixed automation systems are an excellent choice for high-volume flow output that is steady and stable over time. The example of fixed automation is actually something that we can see every day in companies who utilize mechanisation to manufacture food supplies of one type and variety will find this beneficial. It enables them to mass-produce and package that item efficiently.
In programmable automation, the set of activities as well as the design of the machinery may be altered using electronic controls. This technology is typically utilized in batch process manufacturing and needs a substantial amount of time and effort to reprogram the machines. Programmable automation is most commonly used for medium volumes, although it may also be utilized at low and high volumes if the economics justify it. To accommodate the new product, different tools and fixtures must be switched out, and machine settings must be modified. The best example of this kind of automation is the industrial robots.
This is the complete opposite of the fixed automation and is also called the soft automation. The main benefit of flexible automation is that product changes are communicated through the control system and occur rapidly and automatically, avoiding the need to reconfigure equipment between batches. Flexible automations are considered as the future of automation and are also categorised as artificial intelligence. Verbal orders lead to the proper behaviours. Speech recognition, as well as a lot of controller memory, speed, and computing power, are all necessary.
Benefits of Industrial Automation System
There are actually a lot of benefits that you can experience by counting with the industrial automation company (Malaysia).
1. Flexible – Reprogramming a robot or machine in an automated system is a simple and quick procedure that gives the manufacturing process more flexibility.
2. Accurate – Adding automated data collection to your process can help you collect important production data and save data collecting expenses. This gives you the information you need to make informed decisions about waste reduction and process improvement.
3. Better quality – These technologies are beneficial in reducing human mistakes and, as a result, improving the quality and uniformity of the products available.